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 Large size Aluminum electrolytic capacitors
Introduction
The B41605 and B41607 series were designed for applications with stringent demands for power and current carrying capacity at ambient temperatures ranging up to 150 C. Tinned copper leads of 1.2 mm diameter, also allowing determination of the poles because of the different lead length, can be either welded or soldered. To stand up to extreme demands for vibrational stability in an automobile, EPCOS developed a special process for these models, in the meantime patented, that fixes the capacitor winding so reliably by a sophisticated corrugation configuration that vibrational stability of 40 g can be specified even for these large-sized models. 40 g vibration stability version Snap-in version
Outstanding long-term 40 g vibrational strength thanks to rugged corrugation
Insulating sleeve
40 g corrugation profile Aluminum case Winding
KAL0982-9-E
1
EPCOS AG
Data sheet B41605
Specifications and characteristics in brief brief Specifications and characteristics in Rated voltage VR Surge voltage Vsurge Rated capacitance CR Capacitance tolerance Leakage current Ileak (5 min, 20 C) Self-inductance ESL Useful life 140 C; VR; 0.6 * I~R 125 C; VR; I~R 85 C; VR; 2.3 * I~R 40 C; VR; 2.0 * I~R Voltage endurance test 125 C; VR 25 ... 63 VDC 1.15 * VR 1500 ... 20000 F 20% ; M Ileak 0.006 * A CR * VR F V 10 nH > 2 000 h > 5 000 h > 20 000 h > 500 000 h 2 000 h Requirements: C/C ESR Ileak Post test requirements: C/C ESR Ileak 30% of initial value 3 times initial specified limit initial specified limit + 4 A Product
10% of initial value 1.3 times initial specified limit initial specified limit Snap-in version with 3 terminals displacement amplitude 0.75 mm, frequency range at 10 Hz ... 2 kHz, acceleration max. 10 g, duration 3 x 2 h
Vibration resistance
To IEC 60068-2-6, test Fc: 40 g vibration stability version displacement amplitude 3 mm, frequency range at 10 Hz ... 2 kHz, acceleration max. 40 g, duration 3 x 2 h
IEC climatic category Detail specification Sectional specification
To IEC 60068-1: 55/125/56 (- 55 C/+125 C/56 days damp heat test) Similar to CECC 30301-809 IEC 60384-4
Features Extremely high reliability and long useful life Very high ripple current capability optimized for high frequencies Can be operated at temperatures up to 140 C Compact design Vibration resistance up to 40 g Shelf life more than 15 years Variable pin configurations - 40 g vibration stability version with wired terminals. Weldable and solderable terminals. Tinned copper leads ( 1.2 mm). - Snap-in with 3 terminals, protection against polarity reversal. s Without insulation sleeve upon request s s s s s s s
EPCOS AG
2
Data sheet B41605
Large size capacitor, 40 g vibration stability version with wired terminals
Dimensional drawing
)
Dimensions and weights
25 )
Permissible range of positions for minus pole marking
d
Dimensions (mm) d +1 l2 22 25 25 30 35 40 40 50 50 50
Approx. weight (g) 21 28 35 50 68
25
)
Packing units on request.
25 _ 2
_ 0.02 o1.2 +0.04
8.40.5
KAL0962-U-E
Large size capacitor, snap-in version with 3 terminals
Dimensional drawing
Minus pole marking
23 _ 2
Dimensions, weights and packing units
Dimensions (mm) d +1 l2 22 40 40 50 50 50 25 25 30 35 Approx. weight (g) 21 28 35 50 68 Paking units (pieces) 160 130 130 80 60
d
0 .8
4.5 _ 1
_ 0.1 0.8 +0.2
1.50.2 Mounting holes
10 . 0 1
. 0 75 4. 1
o20.1
0. 1
o2.5 min.
3.
3
KAL0963-3-E
3
4 1
25
EPCOS AG
Data sheet B41605
Technical data, case dimensions and ordering codes
VR VDC
25
CR 100 Hz 20 C F
5000 6800 10000 13000 20000 3000 3800 5400 1800 2700 3600 5000 7000 1500 2100 2700 4000 5600
Case dimensions dxl mm
22 x 40 25 x 40 25 x 50 30 x 50 35 x 50 22 x 40 25 x 40 25 x 50 22 x 40 25 x 40 25 x 50 30 x 50 35 x 50 22 x 40 25 x 40 25 x 50 30 x 50 35 x 50
ESRtyp 100 Hz 20 C m
22 15 11 10 9 25 18 13 30 19 15 12 11 32 22 17 13 11
ESRmax 100 Hz 20 C m
30 21 15 14 12 35 25 18 43 27 21 17 15 44 30 24 18 16
ESRmax 100 Hz -40 C m
115 80 55 45 32 115 80 60 115 80 60 45 35 115 85 65 45 35
ESRmax 10 kHz 20 C m
28 18 13 12 12 29 18 14 29 18 13 12 12 28 18 14 12 12
Zmax 100 kHz 20 C m
27 18 13 12 12 27 18 14 27 18 13 12 12 27 18 14 12 12
I~max 10 kHz 105 C A
10.0 13.5 17.2 18.8 19.0 9.8 13.5 17.2 9.8 13.5 17.2 18.7 19.1 9.6 13.5 17.2 18.7 19.1
I~R 10 kHz 125 C A
5.1 6.9 8.8 9.6 9.7 5.0 6.9 8.8 5.0 6.9 8.8 9.6 9.8 4.9 6.9 8.8 9.6 9.8
I~max 10 kHz 140 C A
3.1 4.1 5.3 5.8 5.8 3.0 4.1 5.3 3.0 4.1 5.3 5.8 5.9 2.9 4.1 5.3 5.8 5.9
Ordering code
40
55
63
B41605A5508M*** B41605A5688M*** B41605A5109M*** B41605A5139M*** B41605A5209M*** B41605A7308M*** B41605A7388M*** B41605A7548M*** B41605A0188M*** B41605A0278M*** B41605A0368M*** B41605A0508M*** B41605A0708M*** B41605A8158M*** B41605A8218M*** B41605A8278M*** B41605A8408M*** B41605A8568M***
*** = "002" for snap-in version with 3 terminals (protection against polarity reversal), fully insulated. "009" for 40 g vibration stability version with wired terminals, fully insulated.
EPCOS AG
4
Data sheet B41605
Characteristics
Useful life depending on ambient temperature TA under ripple current operating conditions at VR
3.0
KAL0957-T
Useful life depending on case temperature TC under ripple current operating conditions at VR
4.0
KAL0958-2
~ ~R 2.5
2.0 1.5 1.0
B41605
~ 3.5 ~R
3.0 2.5 2.0 1.5
B41605
500 000 h
100 000 h
30 000 h
10 000 h
5 000 h
500 000 h
100 000 h
30 000 h
10 000 h
5 000 h
0.5 0 40
2 000 h
0.5
50
60
70
80
90 100 110 120 130 140 TA
C 160
0 40
50
60
70
80
90 100 110 120 130 140 TC
2 000 h
1.0
C 160
Useful life depending on ambient temperature TA under ripple current operating conditions at Vop VR = 25 V: Vop 20 V VR = 40 V: Vop 35 V VR = 55 V: Vop 48 V VR = 63 V: Vop 55 V
3.0
KAL0959-A
Useful life depending on case temperature TC under ripple current operating conditions at Vop VR = 25 V: Vop 20 V VR = 40 V: Vop 35 V VR = 55 V: Vop 48 V VR = 63 V: Vop 55 V
3.0
KAL0960-D
~ ~R 2.5
2.0 1.5 1.0
4 000 h 30 000 h 500 000 h 100 000 h 10 000 h
B41605
~ ~R 2.5
2.0 1.5 1.0
B41605
30 000 h
10 000 h
500 000 h
0.5 0 40
0.5 0 40
50
60
70
80
90 100 110 120 130 140 TA
C 160
50
60
70
80
90 100 110 120 130 140 TC
100 000 h
2 000 h
2 000 h
C 160
5
4 000 h
EPCOS AG
Data sheet B41605
Characteristics
Frequency factor of permissible ripple current I~ versus frequency f
KAL0961-L
Frequency characteristics of ESR versus frequency f at different temperatures T Typical behavior
3.5
ESR f ESR 10 kHz
KAL0831-T
~10 kHz
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 02 10 5 o [mm] VR 25 VDC 40 VDC 55 VDC 63 VDC 10 3 22 25 30 35 a b c
~f
1.2 B41605
B41605
125 C 85 C
2.5
20 C
2.0
1.5
_ 40 C
1.0
a a b b a b c c a a b b a a a b
0.5 01 10
5 Hz 10 4 f
5 10 2
5 10 3
Hz 10 4 f
Equivalent series resistance ESR versus frequency f at different temperatures Typical behavior for 2700 F/55 V
10 ESR
_1
KAL0830-K
Impedance Z versus frequency f at different temperatures Typical behavior for 2700 F/55 V
10 1
KAL0829-H
_ 55 C
B41605
Z
B41605
_ 40 C
10 0 5
10 5
20 C
_2
_1
_ 55 C _ 40 C
20 C 5 10 4 Hz 10 5 f
_ > 60 C 5 10 2 5 10 3 5 10 4 Hz 10 5 f
10
10 1
10
_2
_ > 60 C
10 1
5 10 2
5 10 3
EPCOS AG
6
Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 Munchen, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89 EPCOS AG 2004. Vervielfaltigung, Veroffentlichung, Verbreitung und Verwertung dieser Broschure und ihres Inhalts ohne ausdruckliche Genehmigung der EPCOS AG nicht gestattet. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen fur Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschure ersetzt die vorige Ausgabe. Fragen uber Technik, Preise und Liefermoglichkeiten richten Sie bitte an den Ihnen nachstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente konnen aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskunfte daruber bitten wir unter Angabe des betreffenden Typs ebenfalls uber die zustandige Vertriebsgesellschaft einzuholen.
Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89 EPCOS AG 2004. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS' prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers' Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.


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